Smart Sensors and IoT Applications for Maritime Cargo Tracking and Tracing

Niko Cserhat
Morpheus.Network
Published in
7 min readAug 3, 2023

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The maritime industry plays a crucial role in global trade, with billions of tons of goods being transported by ships each year. According to the United Nations Conference on Trade and Development (UNCTAD), around 80% of global trade by volume is carried out through seaborne transportation. Ensuring the efficient and secure movement of cargo is of paramount importance for businesses and stakeholders involved in maritime logistics. Smart sensors and Internet of Things (IoT) technologies have emerged as powerful tools in transforming cargo tracking and tracing in the maritime sector, offering enhanced visibility, efficiency, and security throughout the entire supply chain.

Smart sensors integrated into cargo containers and ships are equipped with a range of sensors and communication capabilities that enable them to collect and transmit valuable data about the cargo’s location, condition, and environment. These sensors can detect parameters such as temperature, humidity, shock, vibration, pressure, and GPS coordinates. By leveraging the power of IoT, these sensors can communicate with each other and with backend systems, creating a network of interconnected devices that enable real-time cargo monitoring and management.

Visibility

Additionally, the real-time visibility provided by smart sensors enables faster response times to any unforeseen circumstances or disruptions. For instance, if a cargo container deviates from its intended route or experiences unusual conditions such as temperature fluctuations or excessive vibrations, the sensors can immediately alert the relevant stakeholders. This prompt notification allows for swift actions to be taken, such as rerouting the cargo, adjusting storage conditions, or contacting the appropriate parties to address any potential issues. By detecting and addressing problems early on, the likelihood of cargo damage, spoilage, or loss is significantly reduced, thereby ensuring customer satisfaction and preserving the reputation of the shipping company.

Furthermore, the enhanced visibility offered by smart sensors facilitates collaboration and information sharing among various stakeholders involved in the cargo supply chain. With access to real-time data, manufacturers, shippers, carriers, customs authorities, and customers can all stay informed about the cargo’s status, thereby fostering effective communication and coordination. This shared visibility enables seamless handovers, improves response times to inquiries or claims, and streamlines the overall logistics process. For example, customs authorities can have accurate information about the cargo’s contents and documentation in advance, expediting the customs clearance process and reducing unnecessary delays at ports.

Safety

In addition to improved visibility, smart sensors and IoT applications in maritime cargo tracking offer significant enhancements to cargo security. By providing continuous monitoring and alert systems, smart sensors play a crucial role in detecting unauthorized access, tampering, or deviations from predefined parameters, thereby ensuring the integrity and safety of the cargo. As commercial air travel decreased and land border controls increased in 2020 due to COVID-19, illicit drug trafficking on maritime and waterway routes accelerated in Europe, Latin America, North Africa, and South-East Asia. According to UNODC’s 2021 World Drug Report, record shipments of cocaine were seized in European ports during the pandemic. Preliminary data from 12 countries indicate that quantities seized in seaports were up 18 per cent last year.

Unauthorized access and tampering are persistent concerns in the maritime industry, and they can lead to theft, smuggling, or damage to cargo. Smart sensors are equipped with advanced technology that can detect any unauthorized opening or tampering of cargo containers or packages. For instance, sensors embedded within the containers can detect changes in pressure, vibrations, or door openings that indicate potential breaches. Once such anomalies are detected, immediate notifications are triggered to the relevant parties, such as the shipping company, port authorities, or security personnel. This enables timely interventions to mitigate risks, allowing authorities to investigate and take appropriate actions to prevent further losses or damages.

The ability to track cargo in real-time through the use of smart sensors and IoT applications has improved security measures in maritime transportation. Real-time tracking provides valuable information about the location and status of cargo throughout its entire journey, offering numerous benefits in terms of security, prevention of theft and unauthorized access.

By implementing smart sensors in cargo containers, ships, and even individual packages, stakeholders can monitor the location of the cargo in real-time. This real-time tracking capability significantly enhances security measures by providing continuous visibility into the cargo’s whereabouts. It eliminates the uncertainties and delays associated with traditional tracking methods, which relied on periodic updates and manual reporting. With real-time tracking, stakeholders can have immediate access to accurate and up-to-date information about the cargo’s location, enabling them to closely monitor its progress and take proactive actions when necessary.

Real-time tracking acts as a powerful deterrent against theft and unauthorized access to cargo. Criminals are less likely to target shipments that are being actively tracked and monitored. If any unauthorized access or tampering is detected, the smart sensors immediately send alerts to the relevant parties, such as the shipping company’s security team or port authorities. This enables swift response and intervention, increasing the chances of preventing theft or minimizing the extent of the damage.

IoT-enabled cargo tracking and tracing systems also streamline the documentation and regulatory compliance processes. Smart sensors can capture and transmit data related to customs documentation, certificates, and other regulatory requirements. This reduces the need for manual paperwork, minimizes errors, and facilitates smooth customs clearance processes. Additionally, the availability of accurate and detailed data throughout the supply chain enables stakeholders to demonstrate compliance with various industry standards and regulations.

The data collected by smart sensors in maritime cargo tracking provides a wealth of information that can be leveraged for data analytics and insights. By analyzing both historical and real-time data, businesses can gain valuable intelligence to optimize routes, improve operational efficiency, and make data-driven decisions that enhance the overall performance of the supply chain.

Data Analytics

One of the key benefits of analyzing the data collected by smart sensors is the ability to identify patterns and trends. By examining historical data, businesses can uncover valuable insights regarding shipping routes, transit times, and potential bottlenecks. This analysis allows them to optimize routes, identifying the most efficient paths that minimize fuel consumption, reduce transit times, and avoid congestion. By leveraging data analytics, businesses can also identify recurring issues or inefficiencies in the supply chain and take corrective actions to streamline operations.

Real-time data analysis enables businesses to make immediate decisions based on up-to-date information. For example, if there is a delay or disruption in the transportation process, real-time data analysis can identify the root cause, whether it’s adverse weather conditions, port congestion, or other factors. Armed with this information, logistics managers can quickly react and implement alternative plans to minimize the impact on delivery schedules and customer satisfaction. Real-time data analysis also helps in dynamic route optimization, allowing businesses to respond to changing conditions and select the most efficient routes in real-time.

Analyzing environmental data collected by smart sensors is particularly valuable for optimizing storage conditions and minimizing product loss. For instance, temperature and humidity sensors can monitor the climate inside cargo containers or storage facilities. By analyzing this data, businesses can identify patterns of temperature fluctuations and humidity levels that may lead to spoilage or damage to sensitive goods, such as perishable food items or pharmaceuticals.

Conclusion

Smart sensors and IoT applications have transformed maritime cargo tracking and tracing by providing real-time visibility, enhanced security, and improved operational efficiency. By leveraging the power of interconnected devices, stakeholders can effectively monitor and manage cargo throughout its journey, enabling proactive decision-making, mitigating risks, and optimizing the overall supply chain. As the maritime industry continues to evolve, embracing smart sensor technology and IoT applications will undoubtedly be instrumental in achieving greater transparency, efficiency, and profitability in cargo logistics.

Moreover, the data collected by smart sensors can be leveraged for data analytics and insights. By analyzing historical and real-time data, businesses can identify patterns, optimize routes, improve operational efficiency, and make data-driven decisions to enhance the overall supply chain performance. For example, analyzing environmental data collected by sensors can help optimize storage conditions, reduce spoilage, and minimize product loss.

About Morpheus.Network

Morpheus.Network is intensely focused on helping companies and Government organizations eliminate inefficiencies and remove barriers to optimize and automate enterprise supply chain operations. Their multi-award winning supply chain middleware platform leverages transformational digital technologies such as ML/AI, IoT and Blockchain and has over 150 integrations with leading companies, including SAP, DHL, Fedex, Cargowise, Telefonica, Marsh, Swift and more! Morpheus.Network helps clients maximize revenue through digitization and process automation, protecting sensitive data, and untangling complex issues with the legacy supply chain system while delivering effective, equitable, and efficient global trade solutions.

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